24V 48V 80V Smart BMS Lithium Battery Conversion Kit for Jungheinrich Logisnext Fleet Operations with Automatic Heater Option

          

                     8000CYCLES - 10YEARS WARRANTY - FACTORY PRICE         

Jungheinrich Lithium Battery Conversion:  Lead-to-Lithium Upgrade 

At our facility, we embrace a singular engineering philosophy: "Simpler is More Reliable." By stripping away the maintenance-heavy burdens of lead-acid and replacing them with our cutting-edge LiFePO4 (Lithium Iron Phosphate) technology, we provide a "drop-in" solution that turns your fleet into a high-efficiency powerhouse.

Designed Specifically for Linde

• Zero Maintenance: No watering, no cleaning, no equalization. Just install, charge, and operate—freeing your team for higher-value tasks and cutting labor costs dramatically.

• Opportunity Charging: Charge during breaks, lunch, or any short downtime without damaging the battery. One lithium pack often replaces 2–3 lead-acid batteries in multi-shift use.

• Consistent Power Delivery: Full voltage and torque from start to finish of every shift for reliable lifting speeds, acceleration, and productivity.

• Faster Charging: Full charge in 1–2 hours (or less with fast chargers) versus 16 hours total for lead-acid. Reduce or eliminate battery rooms entirely.

• Longer Lifespan: Super Long 8,000+ cycles, often 5 times longer than lead-acid, meaning lower total cost of ownership and fewer replacements.

• Energy Efficiency & Savings: Up to 60% more energy efficient, with reports of 30% lower electricity costs and thousands saved annually on maintenance.

• Safety & Environment: No acid spills, no toxic fumes, reduced fire risks with advanced BMS (Battery Management System), and better for indoor air quality.

Reliability in Every Environment

From high-throughput distribution centers to -40°C cold storage facilities, our Jungheinrich-compatible packs deliver consistent voltage and high-amp discharge. You get full travel speeds and lifting power from 100% down to 5% charge—no more "sluggish" performance at the end of the day.

Upgrade your Jungheinrich fleet to Lithium today for a cleaner, faster, and more profitable operation.

                                           Jungheinrich 80V 48V 36V 24V Lithium Battery       

                                                        Solution for All Jungheinrich models        

*Contact us for a full List.

Jungheinrich Model	Forklift Type	Voltage (V)	Capacity (Ah)	DIN / BCI Group	Battery Size (L × W × H)
EJE 112i / EJE 116 / EJE 120	Walkie Pallet Truck	24V	150 - 250 Ah	2 EPzS 250 / BCI Group 24	25.6" × 8.3" × 25.0"
ERE 120 / ERE 225 / ERE 225a	Ride-on / End Rider Pallet Truck	24V	375 - 625 Ah	3 EPzS 375 / 12-85-11	31.0" × 13.0" × 31.0"
EJD 118 / EJD 220	Double Deck Pallet Truck	24V	250 - 375 Ah	2 EPzS 250 / 3 EPzS 375	25.6" × 8.3" × 25.0" / 31.0" × 8.3" × 25.0"
EGC 110 / EGC 112	Walkie Stacker	24V	200 - 300 Ah	2 EPzS 200 / 12-85-7	25.6" × 8.3" × 25.0"
EKS 110 / EKS 210 / EKS 310	Order Picker	24V / 48V	375 - 620 Ah	3 EPzS 375 / 4 PzS 500	31.0" × 13.0" × 30.88" / 38.5" × 18.5" × 31.0"
ETV 110 / ETV 112 / ETV 114	Reach Truck (Narrow Aisle)	48V	465 - 620 Ah	3 EPzS 465 / 4 EPzS 620	48.0" × 19.8" × 30.8" / 48.0" × 22.8" × 30.8"
ETV 214 / ETV 216 / ETV 320	Heavy-Duty Reach Truck	48V	620 - 775 Ah	4 EPzS 620 / 5 EPzS 775	48.0" × 25.8" × 30.8"
EFG 110 / EFG 113 / EFG 115	3-Wheel Electric Counterbalance	24V / 48V	500 - 625 Ah	4 EPzS 500 / 24-85-11	32.5" × 18.5" × 31.0" / 32.5" × 20.8" × 24.6"
EFG 213 / EFG 216 / EFG 220	3-Wheel Electric Counterbalance	48V	620 - 750 Ah	4 EPzS 620 / 24-85-13	38.5" × 21.25" × 31.0"
EFG 316 / EFG 318 / EFG 320	4-Wheel Electric Counterbalance	48V	625 - 750 Ah	5 EPzS 625 / 24-100-13	38.5" × 21.25" × 31.0"
EFG 425 / EFG 430 / EFG 535	Heavy-Duty 4-Wheel Counterbalance	80V	480 - 700 Ah	6 PzS 480 / DIN 80V 5 PzS	40.4" × 33.5" × 30.8" / 40.4" × 39.4" × 30.8"
EKX 410 / EKX 514 / EKX 516	VNA High-Rack Turret Truck	80V	560 - 930 Ah	DIN 80V 4 PzS / 7 PzS	40.4" × 33.5" × 30.8" / 40.4" × 39.4" × 30.8"

                                     RJ Charger for Forklift Battery      

Jungheinrich Frequently Asked Questions

1. How does your lithium battery solve the Jungheinrich CANbus handshake and error code lockouts?

A: Unlike generic lithium batteries that only supply raw DC power, our battery features a Jungheinrich-native BMS firmware protocol. It performs an active CANbus "handshake" directly with the Jungheinrich drive controller and display unit. It accurately feeds native SOC%, cell health, and thermal metrics to the dashboard, preventing drive-speed limits, false fault triggers, or control board lockouts.

2. Jungheinrich forklifts have strict minimum battery weight requirements. How do you prevent tipping risks?

A: Safety and rated load capacity are non-negotiable. Because LiFePO4 chemistry is lighter than lead-acid, every pack is built with custom laser-cut, integrated steel counterweight plates. We strictly match Jungheinrich’s factory-certified minimum battery weight specifications, guaranteeing that your truck retains 100% of its rated lifting capacity and center-of-gravity rating at maximum fork height.

3. How do your packs fit into Jungheinrich European DIN battery compartments without modifications?

A: Our casings are engineered strictly around European DIN specifications (EPzS / PzS standards). Dimensions, side-pocket guide rails, heavy-duty lifting eyes, and REMA/Anderson cable breakout positions match the original Jungheinrich battery tray millimeter-for-millimeter. It is a 100% drop-in, zero-fabrication swap.

4. Can your lithium batteries handle 24/7 cold storage operations down to -30°C in Jungheinrich reach trucks?

A: Yes. We offer a specialized Cold-Chain Thermal Package. When operating in freezer environments (down to -30°C / -22°F), the BMS utilizes charger power—not battery capacity—to pre-heat the internal LiFePO4 cells to optimum charging temperature before accepting high current. Combined with IP65 moisture-proof insulation, cell degradation and freeze-induced downtime are completely eliminated.

5. How do you handle high-voltage 80V systems on heavy counterbalance (EFG) and VNA (EKX) trucks?

A: Our 80V systems feature industrial-grade 600A peak BMS architectures built with automotive-grade MOSFETs/Contactor arrays. Designed specifically for heavy-duty Jungheinrich EFG 4/5 series and EKX high-rack turret trucks, the system easily absorbs intense hydraulic lift surges and regenerative braking feedback without tripping safety cut-offs.

6. What charger compatibility and opportunity charging rates do you support for multi-shift fleets?

A: Our batteries support 1C fast charging—allowing a complete 10% to 100% charge in just 60 minutes, or a 25% boost during a standard 20-minute tea break. Furthermore, our BMS is compatible with dual-gun high-current fast chargers as well as standard CANbus-enabled industrial chargers, enabling true continuous 24/7 multi-shift operation with a single battery.

7. How does converting Jungheinrich to lithium reduce our fleet's Total Cost of Ownership (TCO)?

A: Switching delivers an ROI in 12–18 months through three major savings:

1. Zero Maintenance: Eliminates acid topping, equalizing charges, and battery-room ventilation costs.

2. 30% Lower Energy Bills: LiFePO4’s 95%+ round-trip efficiency slashes power loss compared to 70% efficient lead-acid.

3. 1:1 Fleet Reduction: Eliminates spare battery inventory and swapping cranes since 1 lithium pack runs all shifts.

   
   

8. What thermal safety mechanisms protect against runaway risks in high-intensity warehouse operations?

A: Safety starts with chemistry and structural defense. We exclusively use EV-grade LiFePO4 (Lithium Iron Phosphate) prismatic cells, inherently resistant to thermal runaway up to 500°C. The pack features multi-point cell temperature sensors, an internal aerosol fire-suppression system option, and a heavy-gauge steel casing that isolates the cells from external puncture or impact.

9. Can we monitor battery status remotely across multiple Jungheinrich forklifts in our fleet?

A: Yes. Each battery pack comes optional with 4G/IoT Telemetry Modules and a Cloud Fleet Dashboard. Fleet managers can remotely check live SOC%, cell voltage balance, GPS/indoor positioning, operating temperature, and error logs across all deployed Jungheinrich trucks in real time, preventing unexpected operator-induced downtime.

10. How do you support B2B distributors with warranty, parts replacement, and global logistics?

A: We offer a 5-Year （up to 10years) / 10,000-Hour Tier-1 Commercial Warranty. Our modular internal design allows field technicians to swap out individual BMS control cards or cell modules on-site in under 20 minutes without replacing the entire pack. We maintain overseas spare-parts hubs and provide UN38.3 certified Hazmat shipping support for all major global markets.

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