E-mail:  sales6@lithiumbattery-rj.com   |    Tel:  0086-13430203848

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48V Industrial Lithium Battery for Jungheinrich 3 Wheel Electric Counterbalance EFG 110 EFG 115 EFG 213 EFG 220 Replaces 24 85 11 and 24 85 13

Jungheinrich lithium battery conversion kit supplier
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  • RJ-LFP-Forklift-Jungheinrich

  • RJ

  • RJ-LFP-Forklift-Jungheinrich

          

                     8000CYCLES - 10YEARS WARRANTY - FACTORY PRICE         


Jungheinrich Lithium Battery Conversion:  Lead-to-Lithium Upgrade 


At our facility, we embrace a singular engineering philosophy: "Simpler is More Reliable." By stripping away the maintenance-heavy burdens of lead-acid and replacing them with our cutting-edge LiFePO4 (Lithium Iron Phosphate) technology, we provide a "drop-in" solution that turns your fleet into a high-efficiency powerhouse.


Designed Specifically for Linde


  • Zero Maintenance: No watering, no cleaning, no equalization. Just install, charge, and operate—freeing your team for higher-value tasks and cutting labor costs dramatically.

  • Opportunity Charging: Charge during breaks, lunch, or any short downtime without damaging the battery. One lithium pack often replaces 2–3 lead-acid batteries in multi-shift use.

  • Consistent Power Delivery: Full voltage and torque from start to finish of every shift for reliable lifting speeds, acceleration, and productivity.

  • Faster Charging: Full charge in 1–2 hours (or less with fast chargers) versus 16 hours total for lead-acid. Reduce or eliminate battery rooms entirely.

  • Longer Lifespan: Super Long 8,000+ cycles, often 5 times longer than lead-acid, meaning lower total cost of ownership and fewer replacements.

  • Energy Efficiency & Savings: Up to 60% more energy efficient, with reports of 30% lower electricity costs and thousands saved annually on maintenance.

  • Safety & Environment: No acid spills, no toxic fumes, reduced fire risks with advanced BMS (Battery Management System), and better for indoor air quality.


Reliability in Every Environment

From high-throughput distribution centers to -40°C cold storage facilities, our Jungheinrich-compatible packs deliver consistent voltage and high-amp discharge. You get full travel speeds and lifting power from 100% down to 5% charge—no more "sluggish" performance at the end of the day.


Upgrade your Jungheinrich fleet to Lithium today for a cleaner, faster, and more profitable operation.



RJ forklift P1


rj forklift P9

RJ forklift P2

RJ Forklift P3rj forklift P4

RJ Forklift P7








                                           Jungheinrich 80V 48V 36V 24V Lithium Battery       



RJ lithium forklift battery for Toyota


Forklift battery lithium conversion


forklift battery 14_2457_2457


36v lithium forklift battery



                                                        Solution for All Jungheinrich models        


*Contact us for a full List.


Jungheinrich Model Forklift Type Voltage (V) Capacity (Ah) DIN / BCI Group Battery Size (L × W × H)
EJE 112i / EJE 116 / EJE 120 Walkie Pallet Truck 24V 150 - 250 Ah 2 EPzS 250 / BCI Group 24 25.6" × 8.3" × 25.0"
ERE 120 / ERE 225 / ERE 225a Ride-on / End Rider Pallet Truck 24V 375 - 625 Ah 3 EPzS 375 / 12-85-11 31.0" × 13.0" × 31.0"
EJD 118 / EJD 220 Double Deck Pallet Truck 24V 250 - 375 Ah 2 EPzS 250 / 3 EPzS 375 25.6" × 8.3" × 25.0" / 31.0" × 8.3" × 25.0"
EGC 110 / EGC 112 Walkie Stacker 24V 200 - 300 Ah 2 EPzS 200 / 12-85-7 25.6" × 8.3" × 25.0"
EKS 110 / EKS 210 / EKS 310 Order Picker 24V / 48V 375 - 620 Ah 3 EPzS 375 / 4 PzS 500 31.0" × 13.0" × 30.88" / 38.5" × 18.5" × 31.0"
ETV 110 / ETV 112 / ETV 114 Reach Truck (Narrow Aisle) 48V 465 - 620 Ah 3 EPzS 465 / 4 EPzS 620 48.0" × 19.8" × 30.8" / 48.0" × 22.8" × 30.8"
ETV 214 / ETV 216 / ETV 320 Heavy-Duty Reach Truck 48V 620 - 775 Ah 4 EPzS 620 / 5 EPzS 775 48.0" × 25.8" × 30.8"
EFG 110 / EFG 113 / EFG 115 3-Wheel Electric Counterbalance 24V / 48V 500 - 625 Ah 4 EPzS 500 / 24-85-11 32.5" × 18.5" × 31.0" / 32.5" × 20.8" × 24.6"
EFG 213 / EFG 216 / EFG 220 3-Wheel Electric Counterbalance 48V 620 - 750 Ah 4 EPzS 620 / 24-85-13 38.5" × 21.25" × 31.0"
EFG 316 / EFG 318 / EFG 320 4-Wheel Electric Counterbalance 48V 625 - 750 Ah 5 EPzS 625 / 24-100-13 38.5" × 21.25" × 31.0"
EFG 425 / EFG 430 / EFG 535 Heavy-Duty 4-Wheel Counterbalance 80V 480 - 700 Ah 6 PzS 480 / DIN 80V 5 PzS 40.4" × 33.5" × 30.8" / 40.4" × 39.4" × 30.8"
EKX 410 / EKX 514 / EKX 516 VNA High-Rack Turret Truck 80V 560 - 930 Ah DIN 80V 4 PzS / 7 PzS 40.4" × 33.5" × 30.8" / 40.4" × 39.4" × 30.8"



                                     RJ Charger for Forklift Battery      


rj forklift P5rj forklift P6



Jungheinrich Frequently Asked Questions


1. How does your lithium battery solve the Jungheinrich CANbus handshake and error code lockouts?

A: Unlike generic lithium batteries that only supply raw DC power, our battery features a Jungheinrich-native BMS firmware protocol. It performs an active CANbus "handshake" directly with the Jungheinrich drive controller and display unit. It accurately feeds native SOC%, cell health, and thermal metrics to the dashboard, preventing drive-speed limits, false fault triggers, or control board lockouts.


2. Jungheinrich forklifts have strict minimum battery weight requirements. How do you prevent tipping risks?

A: Safety and rated load capacity are non-negotiable. Because LiFePO4 chemistry is lighter than lead-acid, every pack is built with custom laser-cut, integrated steel counterweight plates. We strictly match Jungheinrich’s factory-certified minimum battery weight specifications, guaranteeing that your truck retains 100% of its rated lifting capacity and center-of-gravity rating at maximum fork height.


3. How do your packs fit into Jungheinrich European DIN battery compartments without modifications?

A: Our casings are engineered strictly around European DIN specifications (EPzS / PzS standards). Dimensions, side-pocket guide rails, heavy-duty lifting eyes, and REMA/Anderson cable breakout positions match the original Jungheinrich battery tray millimeter-for-millimeter. It is a 100% drop-in, zero-fabrication swap.


4. Can your lithium batteries handle 24/7 cold storage operations down to -30°C in Jungheinrich reach trucks?

A: Yes. We offer a specialized Cold-Chain Thermal Package. When operating in freezer environments (down to -30°C / -22°F), the BMS utilizes charger power—not battery capacity—to pre-heat the internal LiFePO4 cells to optimum charging temperature before accepting high current. Combined with IP65 moisture-proof insulation, cell degradation and freeze-induced downtime are completely eliminated.


5. How do you handle high-voltage 80V systems on heavy counterbalance (EFG) and VNA (EKX) trucks?

A: Our 80V systems feature industrial-grade 600A peak BMS architectures built with automotive-grade MOSFETs/Contactor arrays. Designed specifically for heavy-duty Jungheinrich EFG 4/5 series and EKX high-rack turret trucks, the system easily absorbs intense hydraulic lift surges and regenerative braking feedback without tripping safety cut-offs.


6. What charger compatibility and opportunity charging rates do you support for multi-shift fleets?

A: Our batteries support 1C fast charging—allowing a complete 10% to 100% charge in just 60 minutes, or a 25% boost during a standard 20-minute tea break. Furthermore, our BMS is compatible with dual-gun high-current fast chargers as well as standard CANbus-enabled industrial chargers, enabling true continuous 24/7 multi-shift operation with a single battery.


7. How does converting Jungheinrich to lithium reduce our fleet's Total Cost of Ownership (TCO)?

A: Switching delivers an ROI in 12–18 months through three major savings:

  1. Zero Maintenance: Eliminates acid topping, equalizing charges, and battery-room ventilation costs.

  2. 30% Lower Energy Bills: LiFePO4’s 95%+ round-trip efficiency slashes power loss compared to 70% efficient lead-acid.

  3. 1:1 Fleet Reduction: Eliminates spare battery inventory and swapping cranes since 1 lithium pack runs all shifts.


8. What thermal safety mechanisms protect against runaway risks in high-intensity warehouse operations?

A: Safety starts with chemistry and structural defense. We exclusively use EV-grade LiFePO4 (Lithium Iron Phosphate) prismatic cells, inherently resistant to thermal runaway up to 500°C. The pack features multi-point cell temperature sensors, an internal aerosol fire-suppression system option, and a heavy-gauge steel casing that isolates the cells from external puncture or impact.


9. Can we monitor battery status remotely across multiple Jungheinrich forklifts in our fleet?

A: Yes. Each battery pack comes optional with 4G/IoT Telemetry Modules and a Cloud Fleet Dashboard. Fleet managers can remotely check live SOC%, cell voltage balance, GPS/indoor positioning, operating temperature, and error logs across all deployed Jungheinrich trucks in real time, preventing unexpected operator-induced downtime.


10. How do you support B2B distributors with warranty, parts replacement, and global logistics?

A: We offer a 5-Year (up to 10years) / 10,000-Hour Tier-1 Commercial Warranty. Our modular internal design allows field technicians to swap out individual BMS control cards or cell modules on-site in under 20 minutes without replacing the entire pack. We maintain overseas spare-parts hubs and provide UN38.3 certified Hazmat shipping support for all major global markets.



                                            Contact us, Get A Latest Quote NOW!            


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