24V Drop in Lithium Battery Module for Raymond Walkie Pallet Jacks BCI Group 24 12 85 7 12 125 13 Lead Acid Conversion

          

                     8000CYCLES - 10YEARS WARRANTY - FACTORY PRICE         

Raymond Lithium Battery Conversion:  Lead-to-Lithium Upgrade 

At our facility, we embrace a singular engineering philosophy: "Simpler is More Reliable." By stripping away the maintenance-heavy burdens of lead-acid and replacing them with our cutting-edge LiFePO4 (Lithium Iron Phosphate) technology, we provide a "drop-in" solution that turns your fleet into a high-efficiency powerhouse.

Designed Specifically for Raymond

• Zero Maintenance: No watering, no cleaning, no equalization. Just install, charge, and operate—freeing your team for higher-value tasks and cutting labor costs dramatically.

• Opportunity Charging: Charge during breaks, lunch, or any short downtime without damaging the battery. One lithium pack often replaces 2–3 lead-acid batteries in multi-shift use.

• Consistent Power Delivery: Full voltage and torque from start to finish of every shift for reliable lifting speeds, acceleration, and productivity.

• Faster Charging: Full charge in 1–2 hours (or less with fast chargers) versus 16 hours total for lead-acid. Reduce or eliminate battery rooms entirely.

• Longer Lifespan: Super Long 8,000+ cycles, often 5 times longer than lead-acid, meaning lower total cost of ownership and fewer replacements.

• Energy Efficiency & Savings: Up to 60% more energy efficient, with reports of 30% lower electricity costs and thousands saved annually on maintenance.

• Safety & Environment: No acid spills, no toxic fumes, reduced fire risks with advanced BMS (Battery Management System), and better for indoor air quality.

Reliability in Every Environment

From high-throughput distribution centers to -40°C cold storage facilities, our Raymond-compatible packs deliver consistent voltage and high-amp discharge. You get full travel speeds and lifting power from 100% down to 5% charge—no more "sluggish" performance at the end of the day.

Upgrade your Raymond fleet to Lithium today for a cleaner, faster, and more profitable operation.

                                                Raymond 80V 48V 36V 24V Lithium Battery       

                                                            Solution for All Raymond models        

*Contact us for a full List.

Raymond Model	Forklift Type	Voltage	Standard Capacity (Ah)	BCI Group	Battery Size (L × W × H)
Model 10 / 101	Walkie Pallet Truck	24V	195 - 255 Ah	BCI Group 24 / 12-85-7	28.0" × 8.75" × 26.5"
Model 111 / 111TM	Walkie / Low Lift	24V	255 - 750 Ah	12-85-7 / 12-125-13	31.0" × 8.75" × 31.0" / 31.0" × 13.0" × 31.0"
Model 112 / 112TM	End Rider / Center Rider	24V	510 - 750 Ah	12-85-13 / 12-125-13	31.0" × 13.0" × 31.0"
Model 150	Order Picker	24V	510 - 750 Ah	12-85-13 / 12-125-13	31.0" × 13.0" × 30.88"
4150 / 4250	Stand-Up Counterbalance	36V	750 - 1000 Ah	18-85-17 / 18-125-17	38.5" × 18.5" × 31.0" / 38.5" × 21.25" × 31.0"
4460 / 4750	Sit-Down 3-Wheel / 4-Wheel	36V / 48V	875 - 1125 Ah	18-125-17 / 24-125-15	38.5" × 21.25" × 31.0" / 38.5" × 25.5" × 31.0"
5200 / 5300	Order Picker	24V	600 - 875 Ah	12-100-13 / 12-125-15	38.88" × 14.0" × 30.88"
5400 / 5500	High-Level Order Picker	24V / 36V	750 - 1000 Ah	12-125-15 / 18-125-15	38.5" × 16.5" × 31.0"
5600	High-Level Order Picker	36V	875 - 1125 Ah	18-125-15 / 18-125-19	38.5" × 18.5" × 31.0"
7200 / 7300	Reach Truck (Narrow Aisle)	24V / 36V	600 - 930 Ah	12-125-15 / 18-125-13	38.5" × 14.5" × 31.0" / 38.5" × 16.5" × 31.0"
7500 / 7700	Universal Stance / Deep Reach	36V	875 - 1125 Ah	18-125-15 / 18-125-19	38.5" × 18.5" × 31.0" / 38.5" × 21.25" × 31.0"
7520 / 7720	Heavy Duty Reach	36V	1000 - 1250 Ah	18-125-17 / 18-125-21	38.5" × 21.25" × 32.25" / 38.5" × 23.75" × 32.25"
8210 / 8410	Walkie / Center Rider	24V	255 - 750 Ah	12-85-7 / 12-125-13	31.0" × 8.75" × 31.0" / 31.0" × 13.0" × 31.0"
8310 / 8510	End Rider / Tow Tractor	24V	510 - 750 Ah	12-85-13 / 12-125-13	31.0" × 13.0" × 31.0"
EASI Pacer (R30-C30)	Stand-Up Counterbalance	36V	875 - 1000 Ah	18-125-15 / 18-125-17	38.5" × 21.25" × 32.25"
EASI Pacer (R40/R50)	Stand-Up Counterbalance	36V	1000 - 1125 Ah	18-125-17 / 18-125-19	38.5" × 23.75" × 32.25"
EASI R30 / R35	Reach-Fork Truck	36V	875 - 1000 Ah	18-125-15 / 18-125-17	38.5" × 18.5" × 32.25" / 38.5" × 21.25" × 32.25"
EASI R40 / R50	Reach-Fork Truck	36V	1000 - 1125 Ah	18-125-17 / 18-125-19	38.5" × 21.25" × 32.25" / 38.5" × 23.75" × 32.25"

                                     RJ Charger for Forklift Battery      

Raymond Frequently Asked Questions

Q1: Will this lithium battery fit directly into my Raymond forklift compartment without modifications?

A: Yes. Our lithium batteries are engineered as 100% drop-in replacements designed specifically according to OEM Raymond battery compartment dimensions (including 24V, 36V, and 48V models). They come with custom-designed steel enclosures, standard lifting eyes, and matching Anderson/REMA connectors, requiring zero structural modifications to your truck.

Q2: Raymond forklifts require strict minimum battery weight for stability. How do you address the counterweight issue?

A: Counterweight safety is our top priority. Since lithium cells are much lighter than lead-acid, we build custom integrated heavy-duty steel counterweight plates directly inside the battery casing. We guarantee that the total battery weight meets or exceeds Raymond’s factory minimum battery weight specifications to ensure your truck retains its full rated lifting capacity and original center of gravity.

Q3: Will the battery communicate properly with my Raymond forklift display or iWAREHOUSE system?

A: Yes. Our Smart BMS (Battery Management System) supports Raymond-compatible CANbus protocols. It communicates seamlessly with the truck’s controller, displaying accurate State of Charge (SOC), fault codes, and voltage directly on the original dashboard or via our dedicated optional external BDI display screen, eliminating false low-battery alarms.

Q4: How much downtime can I save compared to traditional lead-acid batteries?

A: You can completely eliminate battery changing between shifts. Our LiFePO4 batteries support fast opportunity charging (1C to 2C rates), reaching 100% full charge in 1 to 2 hours during breaks or shift changes. This enables 24/7 multi-shift operations with a single battery per truck, drastically reducing fleet downtime and labor costs.

Q5: Can these batteries handle cold storage or freezer applications?

A: Absolutely. We offer an optional integrated auto-heating system engineered specifically for cold storage environments down to -30°C (-22°F). The system automatically activates during charging in cold conditions to protect cell chemistry and maintain consistent power output without performance loss.

Q6: What is the ROI and expected lifespan of replacing my Raymond battery with lithium?

A: While the initial investment is higher, lithium offers a 8x longer lifespan (8000+ deep cycles at 80% DOD) compared to 1,000–1,500 cycles of lead-acid. Combined with zero battery watering, zero acid maintenance, lower electricity bills (up to 30% higher energy efficiency), and no need for spare batteries or charging rooms, most customers achieve a full ROI within 12 months.

Q7: What safety protections are built into the battery pack?

A: Safety is engineered into every tier. We exclusively use A-grade LiFePO4 (Lithium Iron Phosphate) chemistry, the safest lithium technology available. Furthermore, our industrial Smart BMS provides complete protection against over-charging, over-discharging, over-current, short circuits, and thermal runaway, paired with active thermal management and robust IP65-rated steel housing.

Q8: How difficult is the installation process, and can my maintenance team do it?

A: It is as simple as removing your old lead-acid battery and placing the lithium battery in. It features a true Plug-and-Play design. The cable lengths, plug orientation, and voltage output are pre-configured for your specific Raymond model (such as Model 7400, 8210, or 4250), allowing your team to complete the swap in under 30 minutes.

Q9: What warranty and technical support do you provide for international orders?

A: We provide a 5-Year or 10,000-Hour Commercial Warranty (whichever comes first). In the rare event of a component issue, our modular design allows for easy swap-outs of BMS modules or cells. We provide remote engineer diagnostics, detailed service manuals, and fast-track replacement parts shipment to minimize your operational impact.

Q10: Can I customize the battery capacity (Ah) for custom work shifts or special attachments?

A: Yes. Beyond standard OEM capacities, we offer customized Ah configurations within the same physical frame size. Whether you need extra capacity for heavy-duty attachments or continuous long-shift operations, we can engineer a tailored cell module and BMS configuration to maximize your run time.

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