Plug and Play 24V LiFePO4 Battery Pack for AC Air TrackTech T Mini T1V2 Tow Tugs Cold Weather Self Heating High Discharge Rate BMS

          

                     8000CYCLES - 10YEARS WARRANTY - FACTORY PRICE         

Lithium Battery Solution for Electric Aircraft Tug

Engineered specifically for demanding FBO and airfield ramp operations, 

our premium LiFePO4 battery pack is the ultimate drop-in replacement upgrade for electric towbarless aircraft tugs. 

Advantages

1:1 Direct  Drop-in Fit 

Designed as a drop-in replacement for BCI & DIN standards

Internal steel weights ensure your Aircraft Tug maintains its original center of gravity and safety ratings.

Ruggedized GSE Safety, Quality & Unbeatable ROI

our UL2580, UN38.3, and CE certified cells delivering over 8000 deep cycles 

with zero watering maintenance, operators slash annual operating costs by 60% 

High-Efficiency Opportunity Charging

Experience consistent power without voltage drops. 

Support for opportunity charging during crew breaks enables 24/7 multi-shift operations without battery swapping.

Intelligent BMS Integration

Seamless OEM Integration & Smart Cloud Diagnostics,

Optional 4G/WiFi Telematics allow fleet managers for real-time monitoring.

Key Metrics

Cell Type: Grade A LiFePO4

Voltage: 24V / 36V/ 48V 

Cycle Life: >8000+ 

Charge Time: Full charge under 1-2 hours

Reduce energy consumption by 30% and significantly lower your Total Cost of Ownership (TCO). 

Contact us for a compatibility assessment and BCI/DIN measurement guide.

                                RJ Lithium Battery For AC TrackTech Upgrade Project       

                                               Solution -AC TrackTech Aifcraft Tug models        

* Contact us for a full list

Model	Voltage	Lithium Capacity	L×W×H (inch)
T Mini	24V	20Ah - 30Ah	9.0 × 6.5 × 3.5
T1V2	24V	30Ah - 40Ah	10.5 × 7.0 × 4.0
T1X2 / T1X3	24V / 36V	40Ah - 50Ah	12.0 × 8.5 × 4.5
T1.7	36V	50Ah - 60Ah	13.5 × 9.0 × 5.0
T2V3 / T2W3	36V / 48V	60Ah - 80Ah	15.0 × 10.5 × 5.5
T1H2 (Helicopter)	24V / 36V	40Ah - 50Ah	12.0 × 8.5 × 4.5

                                  RJ Charger for Aircraft Tug Battery      

AC TrackTech Aircraft Tug Lithium Upgrade FAQ

Q1: How do I know if this replacement battery will fit my AC Air Technology (TrackTech) tug's battery bay?

A: AC TrackTech tugs feature an ultra-low-profile chassis, so standard box batteries will not fit. Our replacement packs are custom-engineered to match the exact dimensions and mounting points of AC Air models (from T Mini up to the T2W3 series). Simply check your tug's model number, and our direct drop-in module will fit right into your existing compartment with zero chassis modifications.

Q2: Will your battery handle the high-surge current required to move heavy aircraft up to 21,000 lbs?

A: Yes. Moving heavy aircraft from a dead stop triggers massive initial current surges. Our packs utilize high-discharge-rate LiFePO4 cells paired with an industrial-grade BMS engineered for continuous high-torque output, preventing sudden thermal trips or voltage drops under full load on models like the T2V3 and T2W3.

Q3: Can these batteries operate reliably in freezing airport tarmac conditions during winter?

A: Yes. Our batteries feature an integrated Smart Self-Heating BMS. When operating or charging in freezing temperatures, the pack automatically uses internal heating elements to warm the cells to optimal operating temperature before high-rate discharge or charging begins.

Q4: Is this battery true Plug-and-Play with original AC Air electronics and chargers?

A: 100% Plug-and-Play. Our replacement packs come pre-assembled with factory-compatible wiring harnesses and connectors matching AC Air's native 24V, 36V, or 48V configurations. You do not need to cut wires, modify your remote controller system, or change your existing charging setup.

Q5: How does your replacement battery compare to the OEM AC Air battery in price and performance?

A: You receive superior performance at a 30%–40% lower replacement cost. We use Grade-A EV-class LiFePO4 cells offering 8,000+ full charge cycles, providing up to 2x longer run time per charge compared to standard OEM packs.

Q6: Can I upgrade older AC Air tug models (e.g., T1, T1X, T2V2) with your lithium packs?

A: Yes. Legacy AC Air models often ran on older battery platforms that have degraded over time. We supply fully compatible 24V and 36V upgrade kits with matched voltage controllers that restore legacy tugs to modern performance standards.

Q7: How much runtime can I expect on a single charge during daily operations?

A: Depending on the tug model and aircraft weight, our high-density packs deliver 30%–50% longer operational endurance than original packs. For a typical flight school or FBO moving 10–15 aircraft daily, a single charge easily covers 2–3 full operating days without mid-shift charging.

Q8: Are your battery packs built to withstand airport vibrations and outdoor weather?

A: Yes. Our battery packs are built inside ruggedized, shock-resistant aluminum enclosures with IP65 moisture and dust sealing. Internal cell stacks feature laser-welded busbars and structural anti-vibration foam to handle continuous runway bumps and rough hangar floors.

Q9: What safety certifications do your lithium batteries carry for aviation customers?

A: All our replacement packs pass UN38.3, CE, and MSDS safety protocols, ensuring safe transport, handling, and compliance with airport aviation ground safety regulations.

Q10: What warranty and technical support do you provide?

A: We back all replacement packs with a standard 5-Year Warranty (up to 10Years) and direct technical support. Our technical team provides remote setup guidance and fast-response module replacement options if any issues arise.

                                            Contact us, Get A Latest Quote NOW!