DIN 6 PzS 750 80V 5 PzS 625 48V BCI 24-85-17 40-85-13 Lithium Battery Pack for Hangcha CPD15 CPD20 CPD25 CPD30 CPD50 Forklifts

          

                     8000CYCLES - 10YEARS WARRANTY - FACTORY PRICE         

Lithium Battery Solution for Hangcha Electric Forklifts

Elevate Your Fleet Performance with Precision Engineered LiFePO4 Technology

Advantages

1:1 Direct Fit and Counterweight Balance

Designed as a drop-in replacement for BCI standards like 18-125-13 and 18-100-13. 

Internal steel weights ensure your forklift maintains its original center of gravity and safety ratings.

Zero Maintenance Operations

Eliminate acid spills and watering. No dedicated charging rooms required. 

Free up warehouse space and reduce labor costs immediately.

High-Efficiency Opportunity Charging

Experience consistent power without voltage drops. 

Support for opportunity charging during breaks enables 24/7 multi-shift operations without battery swapping.

Intelligent BMS Integration

Our BMS is tuned for Hangcha motor profiles, providing real-time monitoring 

and preventing error code lockouts.

Key Metrics

Cell Type: Grade A LiFePO4

Voltage: 24V / 36V / 48V / 80V

Cycle Life: >8000+ 

Charge Time: Full charge under 1-2 hours

Future-Proof Your Logistics

Reduce energy consumption by 30% and significantly lower your Total Cost of Ownership (TCO). 

Contact us for a compatibility assessment and BCI/DIN measurement guide.

                                           Hangcha 80V 48V 36V 24V Lithium Forklift Battery        

                                                          Solution for All Hangcha models        

* Contact us for a full list

Hangcha Model	Voltage (V)	Cap. (Ah)	Dim. L×W×H	BCI Code	DIN (PzS/PzB)
CPD15-AC3, CPD18-AC3, CPD20-AC3	48V	450 - 500 Ah	25.1" × 32.5" × 27.5"	24-85-13	4 PzS 400 / 4 PzS 500
CPD15-AEY, CPD18-AEY, CPD20-AEY	48V	500 - 600 Ah	25.1" × 39.1" × 27.5"	24-85-15 / 24-85-17	5 PzS 500 / 6 PzS 600
CPD20-A1, CPD25-A1, CPD30-A1	48V	600 - 750 Ah	38.5" × 25.5" × 30.5"	24-85-19 / 24-85-21	6 PzS 750
CPD20-XC, CPD25-XC, CPD30-XC	80V	500 - 600 Ah	38.5" × 25.5" × 30.5"	40-85-11	5 PzS 500
CPD30-XH, CPD35-XH, CPD38-XH	80V	625 - 750 Ah	40.9" × 28.3" × 31.7"	40-85-13	5 PzS 625
CPD40-AC4, CPD45-AC4, CPD50-AC4	80V	750 - 930 Ah	40.9" × 39.8" × 31.7"	40-85-17 / 40-85-19	6 PzS 840 / 6 PzS 930
CPD60-XC, CPD80-XC, CPD100-XC	80V / 96V	800 - 1200 Ah	48.0" × 40.5" × 31.7"	40-85-21 / Custom	8 PzS 1000 / DIN43536A
CQD14-AC4, CQD16-AC4, CQD20-AC4	48V	420 - 560 Ah	48.0" × 16.7" × 30.5"	24-85-13	4 PzS 560
CQD16-XC, CQD20-XC	48V	560 - 700 Ah	48.0" × 21.3" × 30.5"	24-85-17	5 PzS 700
CPD15-AS, CPD18-AS, CPD20-AS	36V / 48V	750 - 900 Ah	38.6" × 16.2" × 31.0"	18-125-11 / 18-125-13	3 PzB 450
CBD20-AC1, CBD25-AC1, CBD30-AC1	24V	250 - 330 Ah	25.0" × 13.0" × 25.5"	12-85-11 / 12-85-13	3 PzS 250
CDD12-AC1, CDD14-AC1, CDD16-AC1	24V	210 - 280 Ah	25.0" × 10.8" × 25.5"	12-85-09	2 PzS 250

                                     RJ Charger for Forklift Battery      

Hangcha Forklift Lithium Upgrade FAQ

Q1: How do you guarantee our trucks won't tip over or lose lifting capacity after switching to lightweight lithium?

A1: Unlike generic lithium suppliers who provide lightweight batteries that destabilize forklifts, we engineer Integrated Heavy-Gauge Steel Ballast Cases custom-weighted to Hangcha’s exact OEM minimum weight specifications (e.g., matching the original 2,250 lb tray requirement for a CPD25-X Series). This keeps the original center of gravity, load center distance, and rated lifting capacity 100% intact with zero safety compromise.

Q2: How do you ensure seamless display and controller integration?

A2: We pre-program our Smart BMS with Hangcha-Native CAN-Bus Communication Protocols (compatible with Curtis, Inmotion, and Hangcha HC controllers used across A, X, and XC Series). It natively translates SOC (State of Charge), operational hours, temperature, and fault codes directly to the OEM Hangcha dashboard instrument panel without requiring external meters, bypass modules, or custom wiring harnesses.

Q3: How do your LiFePO4 batteries handle multi-shift continuous operations compared to standard replacement packs?

A3: Our packs utilize Grade-A Automotive-Grade Prismatic LiFePO4 Cells supporting true 1C Continuous & 2C Peak Fast Charging. Supported by high-amperage internal copper busbars and active cell balancing, our batteries can take a 0% to 100% charge in just 60 minutes during standard lunch or shift breaks, eliminating second/third battery swaps completely.

Q4: Extreme vibration inside rough yard or dock environments damages standard lithium packs. What structural protection do you offer?

A4: Our battery cases are built with a heavy-duty IP65-Rated 5mm Reinforced Steel Chassis backed by interior shock-absorption cell frames. Designed specifically for rugged dock and yard operation, the internal structural matrix isolates cells and BMS electronics from multi-axis vibration up to 3G, preventing structural fatigue, loose busbars, or connection failures.

Q5: Cold storage warehouse temperatures freeze standard lithium batteries and halt charging. How do you overcome this?

A5: We offer an optional Automotive-Grade Internal PTC Pre-Heating System. Operating automatically down to -30°C (-22°F), the Smart BMS engages internal heating film to warm the cells to safe charging temperatures before drawing charge current from the station, preventing lithium plating, zero-capacity lockouts, or winter downtime.

Q6: Upfront costs for lithium are higher than lead-acid. What makes your solution yield a faster Return on Investment (ROI)?

A6: Our total cost of ownership (TCO) design delivers payback in under 12 to 14 months through three tangible factors:

• Energy Savings: Over 95% charge-discharge energy efficiency (vs 70% lead-acid), cutting charging power bills by 25%+.

• Labor Savings: Zero battery watering, zero acid neutralization washing, zero battery swapping labor.

• Cell Longevity: 8,000+ deep cycles at 80% DOD (15–20 year design life) vs 1,200 cycles for lead-acid.

  
  

Q7: Will your replacement battery drop into our existing Hangcha battery tray without structural cutting or welding?

A7: Yes, 100% plug-and-play drop-in fitment. We maintain a master CAD database covering Hangcha BCI (e.g., BCI 24-85-17, 40-85-13) and DIN (e.g., 5 PzS 625, 6 PzS 750) compartment specifications. Each tray includes factory-placed lifting eyelets, side-guide bumpers, and original Anderson/REMA power connectors pre-wired to the exact cable length required for your truck model.

Q8: How do you protect our forklift fleet from thermal runaway or electrical faults in demanding environments?

A8: Safety is enforced at cell, module, and system levels:

• Chemistry: Pure LiFePO4 chemistry with high thermal runaway threshold (>270°C).

• Dual-BMS Redundancy: Continuous monitoring of over-charge, over-discharge, over-current, cell voltage imbalance, and short circuits with physical contactor isolation.

• Certifications: Fully certified to CE, UL2580, UN38.3, and MSDS safety standards.

  
  

Q9: How do you handle remote troubleshooting and warranty support if an issue occurs on-site?

A9: Every unit features Built-In IoT Wireless & Bluetooth Diagnostic Modules. Fleet managers or technicians can inspect real-time cell voltages and download historical fault logs via a mobile app or remote portal. In case of hardware issues, our modular BMS and contactor plates are field-replaceable with plug-and-play replacement components dispatched within 48–72 hours.

Q10: We have a mix of 24V, 36V, 48V, and 80V Hangcha forklifts. Can you supply matching lithium solutions across our entire fleet?

A10: Yes. We offer standard and custom LiFePO4 tray configurations spanning all Hangcha voltage platforms:

• 24V: Walkies and stackers (CBD / CDD series)

• 36V / 48V: 3-wheel electric and reach trucks (CPD15-A / CQD series)

• 80V: Heavy-duty counterbalance trucks (CPD20-XC to CPD50-AC4)

  
  

Our technical team provides CAD verification drawings prior to order confirmation to ensure 100% electrical and physical compatibility across your entire mixed fleet.

                                            Contact us, Get A Latest Quote NOW!