Cesab R100 R200 R300 Reach Truck Lithium Battery 48V 420Ah 620Ah 775Ah DIN 43531 LiFePO4 Battery Fits Cesab R114 R116 R216 R320 R325

          

                     8000CYCLES - 10YEARS WARRANTY - FACTORY PRICE         

Lithium Battery Solution for Cesab Electric Forklifts

Elevate Your Fleet Performance with Precision Engineered LiFePO4 Technology

Advantages

1:1 Direct Fit and Counterweight Balance

Designed as a drop-in replacement for BCI & DIN standards

Internal steel weights ensure your forklift maintains its original center of gravity and safety ratings.

Zero Maintenance Operations

Eliminate acid spills and watering. No dedicated charging rooms required. 

Free up warehouse space and reduce labor costs immediately.

High-Efficiency Opportunity Charging

Experience consistent power without voltage drops. 

Support for opportunity charging during breaks enables 24/7 multi-shift operations without battery swapping.

Intelligent BMS Integration

Our BMS is tuned for motor profiles, providing real-time monitoring 

and preventing error code lockouts.

Key Metrics

Cell Type: Grade A LiFePO4

Voltage: 24V / 36V / 48V / 80V

Cycle Life: >8000+ 

Charge Time: Full charge under 1-2 hours

Future-Proof Your Logistics

Reduce energy consumption by 30% and significantly lower your Total Cost of Ownership (TCO). 

Contact us for a compatibility assessment and BCI/DIN measurement guide.

                                             Cesab 80V 48V 36V 24V Lithium Forklift Battery        

                                                          Solution for All Cesab models        

* Contact us for a full list

Cesab Forklift	Models	Voltage (V)	Capacity (Ah)	Dimensions (L × W × H)	DIN Standard
B200 Series (3-Wheel Compact)	B210, B213, B215	24V	800 - 1000 Ah	40.6″ × 20.8″ × 24.7″	DIN 43535 (5 PzS / 6 PzS)
B300 Series (3-Wheel Standard)	B315, B316, B318, B320	48V	500 - 625 Ah	32.7″ × 24.8″ × 24.7″	DIN 43535 (4 PzS 500/625)
B400 Series (4-Wheel Electric)	B415, B416, B418, B420	48V	625 - 750 Ah	32.7″ × 28.7″ × 24.7″	DIN 43535 (5 PzS 625/750)
B600 Series (4-Wheel Heavy Duty)	B620, B625, B630, B635	80V	560 - 700 Ah	40.5″ × 33.6″ × 30.9″	DIN 43536 (4 PzS 560/700)
B800 Series (Heavy Duty 6.0-8.5t)	B860, B870, B885	80V	1000 - 1250 Ah	48.3″ × 39.8″ × 30.9″	DIN 43536 (6 PzS 1000/1250)
R100 / R200 Series (Reach Truck)	R112, R114, R116, R214, R216	48V	420 - 620 Ah	48.0″ × 13.9″ × 30.9″	DIN 43531 (PzS Narrow Bay)
R300 Series (Reach Truck)	R318, R320, R325	48V	620 - 775 Ah	48.0″ × 19.3″ × 30.9″	DIN 43531 (PzS Standard Bay)
S200 / S300 Series (Stacker Truck)	S208L, S212, S313, S320	24V	230 - 425 Ah	25.2″ × 8.3″ × 24.7″	2 EPzS / 3 EPzS (24V)
P200 / P300 Series (Pallet Truck)	P214, P218, P320, P324	24V	150 - 375 Ah	25.2″ × 6.8″ × 24.7″	2 EPzS (24V Narrow Bay)
TTE / TE Series (Tow Tractor)	TTE100, TE300, TE500	24V / 48V	240 - 620 Ah	32.7″ × 24.8″ × 24.7″	DIN 43535 Standard

                                     RJ Charger for Forklift Battery      

Cesab Forklift Lithium Upgrade FAQ

Q1: Will your lithium battery fit directly into my Cesab forklift's original battery tray?

A: Yes, 100% Drop-in Replacement. Our lithium battery packs are engineered strictly according to European DIN 43531 / 43535 / 43536 standards. Whether you operate a 24V pallet truck (P200/S200), a 48V 3-wheel/4-wheel forklift (B300/B400/R300), or an 80V heavy-duty model (B600), our battery enclosures match your OEM tray dimensions exactly—no cutting, welding, or vehicle modification required.

Q2: Lithium is much lighter than lead-acid. Will it make my Cesab forklift tip over?

A: No, safety is guaranteed. We fully account for Cesab’s Minimum Battery Weight (MBW) requirements. Every battery pack is shipped with built-in, integrated counterweights designed to match the exact original lead-acid weight specifications. This ensures your forklift maintains its original center of gravity, rated load capacity, and full operational stability under ISO/CE safety standards.

Q3: How do your lithium batteries communicate with Cesab's dashboard and controller?

A: Our smart BMS (Battery Management System) comes pre-configured with OEM-compatible CAN-BUS protocols (supporting Toyota/Cesab ISD systems, CANopen, and J1939). The battery transmits real-time SOC (State of Charge), voltage, and error codes directly to your original Cesab dashboard—preventing false controller fault alarms and ensuring seamless vehicle diagnostics.

Q4: How much downtime will my business save compared to traditional lead-acid batteries?

A: You can expect up to 100% continuous multi-shift operation through Opportunity Charging:

• Fast Charge: Fully charges in 1 to 2 hours (vs. 8–10 hours for lead-acid).

• Zero Battery Swapping: Top up during 15–30 minute coffee breaks or lunch hours.

• Zero Maintenance: Eliminate water topping, acid leaks, and dedicated battery charging rooms, saving hours of weekly labor.

  
  

Q5: What is the lifespan and ROI of converting a Cesab fleet to lithium?

A: While the initial investment is higher, lithium pays for itself within 12 to 18 months:

• 8,000+ Deep Cycles (at 80% DOD) vs. 1,000–1,200 cycles for lead-acid (lasts 8× longer).

• 30%+ Higher Energy Efficiency: Reduces facility electricity costs.

• Zero Maintenance Costs: Saves labor and replacement component expenses over time.

  
  

  
  

Q6: Can your lithium batteries handle cold storage or harsh outdoor environments?

A: Absolutely. We offer optional Smart Low-Temperature Self-Heating Systems specifically built for cold-chain logistics (working seamlessly down to -30°C / -22°F). Additionally, our heavy-duty steel enclosures carry an IP65 rating, protecting internal cells against dust, moisture, and high-vibration forklift applications.

Q7: Are your battery cells safe and certified for global import/use?

A: We use Tier-1 Automotive-Grade LiFePO4 (LFP) cells (known for maximum thermal and chemical stability). Our battery packs come fully certified for international shipping and compliance:

• Safety & Compliance: CE, UL2580, IEC 62619, UN38.3, and MSDS.

• BMS Protection: Multi-layered real-time protection against overcharge, over-discharge, short-circuit, and thermal runaway.

  
  

  
  

Q8: What charger comes with the battery, and what electrical setup do I need?

A: We supply matching High-Frequency Industrial Fast Chargers (24V/48V/80V) optimized for our BMS via CAN communication. We offer standard 3-phase industrial power input solutions (208V-380V–480V-600V) as well as single-phase configurations for smaller 24V warehouse units, ensuring effortless setup at your facility.

Q9: Can you customize the battery specs for specific or older Cesab models?

A: Yes. Beyond standard DIN configurations (e.g., 4 PzS 500, 5 PzS 625, 4 PzS 560), our engineering team provides OEM/ODM customization:

• Custom steel box dimensions and cable exit orientations.

• Side-extraction (side-slide) handles tailored for Reach Trucks (R100/R200/R300 series).

• Customized capacity options (e.g., expanding 48V 500Ah up to 600Ah+ in the same box footprint).

Q10: What warranty and technical support do you provide for B2B distributors and dealers?

A: We partner closely with equipment dealers and forklift service centers:

• Warranty: 5-Year (up to 10years) or 10,000-Hour Warranty with proactive spare parts support.

• Technical Support: Remote BMS diagnostic capability (via Bluetooth/IoT monitoring), allowing your technicians to troubleshoot battery health instantly on-site.

• Dealer Collateral: Full technical datasheets, CAD 2D/3D enclosure drawings, and installation guides branded for your distribution channel.

                                            Contact us, Get A Latest Quote NOW!