E-mail:  sales6@lithiumbattery-rj.com   |    Tel:  0086-13430203848

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48V 628Ah LiFePO4 Battery for CAT NR20N3 Reach Truck BCI 24-85-13 36V 700Ah Cushion Tire CAT EC20Q EC25Q

Built Like a Tank: Extra-Heavy Steel Casings Customized to Meet OEM Minimum Battery Weight Guaranteed
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Drop in Replacement for BCI :
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  • RJ-LFP-Forklift-CAT

  • RJ

  • RJ-LFP-Forklift-CAT

          

                     8000CYCLES - 10YEARS WARRANTY - FACTORY PRICE         


Caterpillar Lithium Battery Conversion:  Lead-to-Lithium Upgrade for Professionals


At our facility, we embrace a singular engineering philosophy: "Simpler is More Reliable." By stripping away the maintenance-heavy burdens of lead-acid and replacing them with our cutting-edge LiFePO4 (Lithium Iron Phosphate) technology, we provide a "drop-in" solution that turns your fleet into a high-efficiency powerhouse.


Designed Specifically for Caterpillar

  • Zero Maintenance: No watering, no cleaning, no equalization. Just install, charge, and operate—freeing your team for higher-value tasks and cutting labor costs dramatically.

  • Opportunity Charging: Charge during breaks, lunch, or any short downtime without damaging the battery. One lithium pack often replaces 2–3 lead-acid batteries in multi-shift use.

  • Consistent Power Delivery: Full voltage and torque from start to finish of every shift for reliable lifting speeds, acceleration, and productivity.

  • Faster Charging: Full charge in 1–2 hours (or less with fast chargers) versus 16 hours total for lead-acid. Reduce or eliminate battery rooms entirely.

  • Longer Lifespan: Super Long 8,000+ cycles, often 5 times longer than lead-acid, meaning lower total cost of ownership and fewer replacements.

  • Energy Efficiency & Savings: Up to 60% more energy efficient, with reports of 30% lower electricity costs and thousands saved annually on maintenance.

  • Safety & Environment: No acid spills, no toxic fumes, reduced fire risks with advanced BMS (Battery Management System), and better for indoor air quality.


Reliability in Every Environment

From high-throughput distribution centers to -40°C cold storage facilities, our Caterpillar-compatible packs deliver consistent voltage and high-amp discharge. You get full travel speeds and lifting power from 100% down to 5% charge—no more "sluggish" performance at the end of the day.


Upgrade your Caterpillar fleet to Lithium today for a cleaner, faster, and more profitable operation.



RJ forklift P1


rj forklift P9

RJ forklift P2

RJ Forklift P3rj forklift P4

RJ Forklift P7








                                                CAT 80V 48V 36V 24V Lithium Battery       



RJ lithium forklift battery for Toyota


Forklift battery lithium conversion


forklift battery 14_2457_2457


36v lithium forklift battery



                                                            Solution for All CAT models        


*Contact us for a full List.


Forklift Series Main Electric Models System Voltage (V) BCI Class Lithium Capacity LxWxH (Inch)
3-Wheel / 4-Wheel Small Counterbalance EP16N2T, EP18N2T, EP20N2T, 2ET4000, EPC3000 48V BCI 18-85-13 500Ah - 600Ah 38.4" x 17.5" x 22.6"
Medium Counterbalance (Cushion Tire) EC20Q, EC25N, EC25Q, 2EP5000 36V 48V BCI 18-125-13 700Ah - 800Ah 38.4" x 23.3" x 22.6"
BCI 24-85-13 700Ah - 800Ah 50.8" x 17.5" x 22.6"
Medium Counterbalance (Pneumatic Tire) EP25AN, EP30AN, EP35AN, 2EP6000 80V BCI 24-85-15 500Ah - 600Ah 50.8" x 17.5" x 25.9"
Heavy-Duty Counterbalance EP40N, EP45N, EP50N, EP55NH 80V BCI 24-125-17 800Ah - 900Ah 50.8" x 26.2" x 29.3"
Electric Reach Truck NR14N3, NR16N3, NR20N3 48V BCI 24-85-13 600Ah - 700Ah 50.8" x 17.5" x 22.6"
Man-Up VNA / Order Picker NVT11, NVT15, NVT20, NOM10P 48V 80V BCI 18-125-15 700Ah - 800Ah 38.4" x 23.3" x 25.9"



                                     RJ Charger for Forklift Battery      


rj forklift P5rj forklift P6



CAT Frequently Asked Questions


Q1: CAT forklifts have strict minimum battery weight requirements. How does your battery ensure the truck doesn't tip over?

Safety is our absolute priority. Lithium cells are inherently lighter than lead-acid, 

so we engineered our premium battery boxes using extra-heavy-gauge, 10mm–12mm solid steel plates 

and precision-engineered internal steel/lead ballasts. Every single battery we build is customized to strictly 

meet or exceed the OEM Minimum Battery Weight specified on your CAT forklift’s data plate. 

Your truck's high-level mast execution lifting capacity and center of gravity will remain 100% stable and factory-safe.


Q2: Will your lithium battery communicate properly with the CAT/Mitsubishi Logisnext system without throwing error codes?

Yes. Modern CAT forklifts (manufactured under Mitsubishi Logisnext) rely heavily on strict CAN-Bus communication. 

Our proprietary Smart BMS (Battery Management System) comes pre-programmed with fully compatible CAN protocols 

that seamlessly shake hands with the forklift's controller and dashboard. It displays accurate State of Charge (SoC) 

and status updates without triggering any error codes, warning lights, or limp modes. 

We also offer standard analog/voltage-matched solutions for older, non-CAN legacy CAT models.


Q3: Our warehouse runs 24/7 with three shifts. Can this battery actually handle constant opportunity charging?

Absolutely. This is exactly where our 100% capacity-match shines. 

With premium A-grade prismatic LiFePO4 cells and integrated thermal management,

 our batteries support up to 1C fast charging (full charge in 1–1.5 hours). 

Your operators can plug in during 15-minute coffee breaks or 30-minute lunches. Because the initial capacity is large, 

the daily depth of discharge stays shallow, which actually extends the battery's lifespan to over 8,000+ cycles 

while keeping internal temperatures perfectly cool.


Q4: Will the battery physically fit into my specific CAT forklift's battery compartment?

Guaranteed. We manufacture our battery boxes strictly in accordance with North American 

BCI (Battery Council International) standards and European DIN standards. Whether your truck requires 

a BCI 18-125-13 for a cushion-tire EC25N or a BCI 24-85-13 for a reach truck, our laser-cut steel dimensions 

match the original lead-acid tray down to the millimeter, including standard lifting ears and proper cable routing positions.


Q5: How do we handle the installation? Do we need to modify the forklift’s internal wiring?

It is a 100% plug-and-play, drop-in replacement. You simply hoist out the old lead-acid battery, 

drop our weighted lithium battery box into the compartment, and connect the standard Anderson/

Rema connector to the forklift. No rewiring, no vehicle modifications, and no complex programming required. 

Your forklift remains physically completely original.


Q6: What is the real ROI (Return on Investment) of switching to your premium 100% capacity lithium battery?

While the upfront cost is higher than lead-acid, a heavy-duty user typically achieves full ROI within 18 to 24 months.

  1. Zero Maintenance: Eliminates watering, acid spills, and dedicated battery rooms.

  2. Energy Efficiency: Reduces electricity bills by up to 30% due to 95% charging efficiency (vs. 70% for lead-acid).

  3. Labor Savings: Eliminates the 20-30 minutes wasted per shift on manual battery swapping. Backed by our industrial warranty,

    one premium lithium battery outlasts three sets of traditional lead-acid batteries.


Q7: How does the battery perform in extreme cold (cold storage) or high-heat industrial environments?

Our heavy-duty battery boxes are built for extreme industrial ruggedness. For cold-storage 

applications (down to -20°C/-4°F), we integrate built-in automatic thermostatic heating 

systems that warm up the cells using charger power before cell-charging begins. For 

high-heat environments, our dense heavy-gauge steel casing acts as an excellent heat sink, 

and our BMS features multi-point thermal sensors with automatic high-temperature cutoff to prevent thermal runaway.


Q8: Can we use our existing lead-acid chargers for this lithium battery?

No, lithium batteries require a specific constant current/constant voltage (CC/CV) 

charging profile which old lead-acid chargers cannot provide. To guarantee maximum safety, 

lightning-fast opportunity charging, and peak battery life, we provide a dedicated industrial 

high-efficiency smart charger with every battery order. The charger communicates directly 

with our BMS via CAN to optimize the charging curve automatically.


Q9: What kind of warranty and after-sales technical support do you offer to overseas buyers?

We offer a solid 5-year (or 10,000-hour) comprehensive warranty on our forklift battery packs. 

Our BMS features IoT remote diagnostics capabilities; if your fleet encounters an issue, 

our engineers can remotely log into the battery log via a cloud gateway to diagnose it instantly. 

In the rare event of a component failure (like a relay or fuse), we ship modular replacement parts 

via express air (DHL/FedEx) within 48 hours, and provide step-by-step video guidance for your 

local technician to swap it out easily.



                                            Contact us, Get A Latest Quote NOW!            


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